Malvern Instruments
Manufacturing

particle size analysis for automated milling control

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This video shows how Malvern Instruments Insitec particle size snalyzer is used to control and automate a milling process. Real-time measurement of particle size distribution (PSD) is used as a feedback for controlling raw material feed rate. Why Choose Malvern's Insitec Laser diffraction systems? Scalable - Malvern Insitec systems can make more than a million measurements every year. Custom Interface - The instrument, the process interface, analysis software, automation and data reporting can all be customized to the unique needs of individual clients. Meets Industry Standards - The measurement is performed using industry standard laser diffraction. Industrial Real-time use - The particle size analyzers are designed from the outset for industrial use - capable of taking scattering patterns every second and delivering the particle size distribution in real-time. Malvern's Insitec systems measure: Particle size distributions from 0.1 to 1000µm In Wet or Dry Environments In-line: Sensor can be placed in a process line measuring the entire stream of flowing material to conduct the analysis without any disruption to the product flow. On-line: Sampler, disperser and optics are outside the production line but close and directly coupled. The sampler takes either continuously or with high frequency a representative sample and feeds it through the disperser and the optics. After the measurement the sample is returned to the process line or another collection system. At-line: The analysis can be done on samples which the operator brings to the analyzer or samples that are taken from the production by a customer existing sampling method. At-line systems are often integrated into robotic laboratories. Mobile solutions: Can be use in any of these three categories (in, at and on-line)

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